• Free Quoting
  • No Minimum Order
  • Files Kept Strictly Confidential — NDA Friendly
  • Australia-Wide Delivery
  • Rapid FDM From 24–48 Hrs · SLS & Metal Typically 5–7 Days*
Our Core Focus

Large-Format 3D Printing

Our flagship large-format machine prints full cubic-metre parts in a single build — eliminating the need to split, bond, or assemble oversized components. Ideal for tooling, patterns, moulds, jigs, prototypes, and end-use parts at industrial scale.

Large-Format FFF / FDM

1m³ Industrial Printer

Flagship

  • Max Build Volume

    1000 × 1000 × 1000 mm

  • Build Capacity

    1 Cubic Metre

  • Process

    Dual-Extruder Large-Scale FFF

  • Support

    Soluble & Breakaway Supports

  • Best For

    Tooling, Moulds, Patterns, End-Use

Print as a single piece up to one metre in every direction — no sectioning, no glue lines, no assembly. Faster turnaround on large components than CNC or traditional fabrication.

Single-Piece Builds

Components up to 1m³ printed whole — structurally stronger than bonded multi-part assemblies.

Cost-Effective Tooling

Large moulds, jigs, and patterns at a fraction of the cost and lead time of machined equivalents.

Broad Material Range

From economical PLA to engineering-grade carbon-fibre and high-temp composites — see the full range below.

What We Offer

Printing Technologies

From metal aerospace components to carbon fibre composite tooling — we operate industrial-grade machines with full post-processing capability.

01 / Large Format
Large-Format FFF Printing

Large-Format FFF Printing

Our flagship 1m³ machine prints oversized parts in a single build — tooling, moulds, patterns, and end-use components up to 1000mm in every direction. Wide engineering material range.

  • PLA / PLX
  • PETG
  • ASA
  • PA6/66
  • PA12 CF
  • Hi-Temp CF
  • TPU
02 / Metal FDM
Industrial Metal Printing

Industrial Metal Printing

Direct metal FDM using bound metal rods — sintered to produce fully dense, high-performance metal parts. Ideal for tooling, jigs, fixtures, and functional prototypes.

  • 17-4PH Stainless
  • Inconel 625
  • Copper
  • H13 Tool Steel
  • A2 / D2 Tool Steel
03 / Composite FDM
Polymer & Continuous Fibre FDM

Polymer & Continuous Fibre FDM

Continuous carbon fibre, Kevlar and fiberglass laid inside the part on our Markforged FX20 and X7 — a capability few machines (or services) offer. Strength exceeding 6061 aluminium at a fraction of the weight. Learn why it's different →

  • Carbon Fibre
  • Kevlar®
  • Onyx
  • PEEK / ULTEM™
  • Nylon
  • TPU
04 / SLS
High-Speed SLS Printing

High-Speed SLS Printing

Selective Laser Sintering for complex geometries without supports. High throughput, excellent surface finish, and superior mechanical properties in engineering-grade nylons.

  • Nylon 11
  • Nylon 12
  • Carbon Filled
  • Glass Filled
  • TPU 90A
  • Polypropylene
Equipment

Our Production Capability

A deep fleet of industrial and professional machines across five additive technologies, backed by in-house CNC machining and metrology — built for high-volume throughput, fast turnaround, and the flexibility to run prototypes and production batches in parallel.

15+

3D Printers

5

Print technologies

1

Max Single Part

24/7

Lights-Out Capacity

Large-Format FFF / FDM

Large-Format Printing

Flagship

  • Max Build Volume

    1000 × 1000 × 1000 mm

  • Process

    Large-Scale FFF

  • Best For

    Oversized Single-Piece Parts

Multi-Material & High-Speed FFF

Production FFF Fleet

  • Max Build Volume

    Up to 360 × 360 × 360 mm

  • Capability

    Multi-Material, 5-Tool Changing

  • Strength

    High-Volume Batch Output

Continuous Fibre

Composite Printing

Composite

  • Max Build Volume

    525 × 400 × 400 mm

  • Materials

    ULTEM™, PEKK, Carbon, Kevlar®

  • Strength

    Exceeds 6061 Aluminium

Polymer SLS

SLS Printing

SLS

  • Max Build Volume

    165 × 165 × 300 mm

  • Materials

    Nylon 11, 12, GF, CF, TPU

  • Supports

    Support-Free Printing

Metal FFF + Sinter

Metal Printing

Metal

  • Max Build Volume

    300 × 220 × 180 mm

  • Materials

    17-4PH, Inconel 625, Cu, Tool Steel

  • Output

    Fully Dense Metal Parts

CNC Machining

CNC & Post-Machining

Subtractive

  • Milling

    4 & 5 Axis

  • Turning

    CNC Lathe

  • Finishing

    Precision

Metrology

CMM & FARO Arm

Inspection

  • Type

    Portable CMM / FARO Arm

  • Use

    Dimensional Inspection

  • Output

    Full QA Reports

Post-Processing

In-House Finishing

Finishing

  • Surface

    Sandblast, Sand, Smooth

  • Coating

    Paint, Plate, Metallise

  • Functional

    Heat Treat, Inserts, Assembly

Multiple machines across every technology mean no single point of failure and the throughput to run large batch jobs and rapid prototypes simultaneously — keeping lead times short even under heavy load.

Materials Library

Choose Your Material

We stock a comprehensive range of engineering materials across all five print technologies — from everyday prototyping polymers to aerospace-grade ULTEM™, PEKK, continuous carbon fibre, and fully dense metals — with full finishing options available.

Standard & Engineering

PLA / PLX

Prototyping & Models

PETG / rPETG

Chemically Resistant

ABS

Tough, Heat Resistant

ASA

UV & Weather Resistant

PC (Polycarbonate)

High Strength & Temp

PP (Polypropylene)

Chemical Resistant

PRO HT / Hi-Temp

High Heat Deflection

TPU / Flex

Flexible Elastomer

Carbon & Glass Reinforced Composites

ASA-CF

Carbon-Filled ASA

PA6/66

Tough Industrial Nylon

PA12 CF

Carbon-Filled Nylon

PAHT-CF / GF

High-Temp Nylon Composite

PET-CF

Carbon-Reinforced PET

PETG-CF / GF

Stiff, Dimensionally Stable

PCCF

Carbon-Filled Polycarbonate

Hi-Temp CF

Carbon-Filled, High Temp

High-Performance Composites

ULTEM™ 9085

Aerospace, Flame Retardant

Vega™ PEKK

High-Temp, Chemical Resistant

Onyx® / FR / ESD

Carbon-Filled Nylon

Continuous Carbon Fibre

Metal-Strength Reinforcement

Kevlar® / Fiberglass

Impact & High Strength

Support & Specialty

PVA / BVOH

Water-Soluble Support

HIPS

Breakaway Support

Concrete Formwork

Smooth Casting Formwork

17-4PH Stainless Steel

Stainless Steel

Copper

Pure Copper

Inconel 625

Superalloy

H13 Tool Steel

Hot Work Tool Steel

A2 Tool Steel

Air-Hardening Tool Steel

D2 Tool Steel

High-Chrome Tool Steel

Base Polymers

Onyx®

Chopped Carbon Nylon

Onyx FR™

Flame Retardant

Onyx ESD™

Electrostatic Dissipative

Vega™ / PEEK

High Performance

ULTEM™ 9085

Aerospace Grade

Smooth TPU 95A

Flexible

Precise PLA

Standard

Nylon

Engineering Nylon

Continuous Fibre Reinforcement

Carbon Fibre

Standard CF

Carbon Fibre FR

Flame Retardant CF

Kevlar®

Impact Resistant

HSHT Fiberglass

High Strength / High Temp

Fiberglass

Standard Fiberglass

Nylon 11

Flexible, Tough

Nylon 11 CF

Carbon Filled

Nylon 12

Standard SLS

Nylon 12 GF

Glass Filled

Polypropylene

Chemical Resistant

TPU 90A

Flexible Elastomer

Engineering Services

Design & 3D Scanning

25+

Years of Engineering Experience

3D

CAD / PDM / ERP Integrated Workflow

DfAM

Design for Additive Manufacturing

  • 3D Modelling & Detail Drawings

    Full CAD modelling and production-ready engineering drawings for manufacturing.

  • Mechanical & Electrical Design

    Integrated mechanical and electrical engineering for complex assemblies and systems.

  • 3D Scanning

    High-accuracy structured light scanning for reverse engineering, inspection, and quality verification.

  • Reverse Engineering

    Capture legacy parts with no existing drawings — produce accurate 3D models ready for production.

  • Design for Additive Manufacturing

    Optimise parts specifically for 3D printing — lightweighting, consolidation, and print-ready geometry.

  • Project Management

    High-level project management across design, printing, finishing, and delivery milestones.

Complete the Part

Post-Processing & Finishing

A printed part is only half the job. We finish your components in-house — from functional surface treatments to show-quality cosmetic finishes — so parts arrive ready to use, install, or present.

Painting & Coating

  • Primed & Topcoat Painting
  • Colour Matching
  • Clear & Protective Coatings
  • Textured & Matte Finishes

Surface Finishing

  • Sandblasting / Bead Blasting
  • Sanding & Smoothing
  • Support Removal & Clean-Up
  • Vapour & Chemical Smoothing

Plating & Metallising

  • Electroplating
  • Metallic Coatings
  • Conductive Finishes
  • Decorative Plating

Functional & Custom

  • Heat Treatment & Annealing
  • Threaded Insert Installation
  • Assembly & Bonding
  • Custom Finishes on Request
Rare Capability

Continuous Fibre Reinforcement

Most "carbon fibre" printing uses chopped fibres mixed into the filament. Our Markforged FX20 and X7 do something few machines in Australia can: they lay continuous strands of carbon fibre, Kevlar® or fiberglass inside the part as it prints — producing components with strength that exceeds 6061 aluminium at a fraction of the weight.

Markforged FX20 — Large & High-Temp

  • 525 × 400 × 400 mm build volume, heated chamber to 200°C
  • ULTEM™ 9085 & Vega™ PEKK — aerospace-grade, flame retardant
  • Continuous carbon fibre reinforcement at production scale
  • Suits aerospace, defence and demanding industrial parts

Markforged X7 — Precision Composite

  • Continuous carbon fibre, Kevlar®, fiberglass & HSHT fiberglass
  • Onyx® carbon-filled nylon base, incl. FR and ESD variants
  • Ideal for jigs, fixtures, end-of-arm tooling and brackets
  • Metal-replacement strength without machining lead times

Chopped vs Continuous Fibre

  • Chopped Fibre (Common)

    Short fibres blended into the filament. Stiffer than plain plastic, but nowhere near structural strength.

  • Continuous Fibre (IPE 3D)

    Unbroken strands laid along the load paths of the part — like rebar in concrete. Strength exceeding 6061 aluminium, tuned exactly where you need it.

  • What That Means

    Replace machined aluminium parts in days, not weeks — lighter, tougher, and at a fraction of the cost. Very few services in Australia offer this capability.

Subtractive Manufacturing

CNC Machining & Hybrid Workflow

Our in-house CNC capability works hand-in-hand with additive. When a printed part needs tighter tolerances — particularly metal components — we post-machine critical features to precision, combining the design freedom of printing with the accuracy of machining.

CNC Capabilities

  • 4 & 5 Axis CNC Milling
  • CNC Turning
  • Precision Surface & Cylindrical Grinding
  • Tight-Tolerance Feature Machining

Why Hybrid?

  • Print the bulk geometry, machine the critical surfaces
  • Achieve tolerances additive alone can't reach
  • Ideal for sealing faces, bores, and mating features
  • One supplier from print to finished, inspected part

The Hybrid Process

  • 01

    Print

    Build the part — including metal — with near-net geometry.

  • 02

    Machine

    CNC the critical features to final tolerance.

  • 03

    Inspect

    Verify on the CMM / FARO arm and deliver with a QA report.

Scanning & Inspection

3D Scanning & Metrology

Industrial 3D scanning and our FARO arm + CMM facility capture the precise geometry of physical objects — enabling reverse engineering, high-accuracy quality inspection, and as-built documentation you can trust for production.

Reverse Engineering

Capture legacy parts with no drawings and recreate in CAD.

CMM / FARO Inspection

Compare as-built to nominal CAD with full deviation analysis and QA reports.

As-Built Documentation

Accurate 3D records for maintenance, compliance, and traceability.

Print-Ready Models

From scan direct to additive manufacturing — no CAD rework required.

Typical Applications

  • Automotive Tooling

    Jig and fixture verification against design intent

  • Obsolete Spare Parts

    Scan, model, and reproduce parts no longer available

  • Complex Castings

    Document intricate surfaces that can’t be measured conventionally

  • Large Structures

    On-site scanning of assemblies, frames, and infrastructure

Who We Serve

Industries We Print For

From one-off prototypes to production runs, our fleet and materials library are matched to the demands of Australia's most exacting industries.

Automotive & EV

Fixtures, jigs, prototypes and end-use parts — trusted by global vehicle manufacturers.

Aerospace & Defence

Flame-retardant ULTEM™ & PEKK, continuous fibre and metal for demanding applications.

Industrial & Manufacturing

Tooling, end-of-arm tooling, guards, spare and obsolete parts on fast turnaround.

Mining & Resources

Rugged, chemical-resistant polymers and metal parts for harsh environments.

Food & Beverage

Production-line components, change parts and material-handling solutions

Robotics & Automation

Lightweight, metal-strength composite parts — backed by our parent automation group.

Architecture & Display

Large-format models, signage and sculptural pieces up to a full cubic metre

Product Development

From first prototype to bridge production — one supplier, 40+ materials.

New · Digital Inventory

Turn Your Spare Parts Into an On-Demand Digital Inventory

We assess your facility, identify which spare parts and equipment can move to additive manufacturing, and hold them as a digital inventory — printed only when you need them. No shelves, no minimum order, no obsolete-part dead ends. Backed by our own ERP system managing thousands of parts, under strict confidentiality.

1000s

Parts Managed

5+

Yrs Own ERP

0

Min Order

From shelf to on-demand

  • 01

    Assess

    We review your parts on-site and flag additive candidates.

  • 02

    Convert

    Engineered for additive — including legacy parts with no drawings.

  • 03

    Supply

    Printed on demand, finished and delivered ready to fit.

Capability Showcase

One Cell, Two Companies, Zero Compromises

To prove what’s possible when design, automation and additive manufacturing sit under one roof, we built our own demonstration robot cell — engineered end-to-end by IPE, running a full set of custom additive end-of-arm tooling (EOAT) printed by IPE 3D. Same brand family, same project, two specialist teams.

Why print the tooling?

Every gripper, bracket and fixture on this cell is 3D printed rather than machined. On a moving arm, that isn't a novelty — it's performance. Using carbon-fibre and composite materials, we hold the same strength and rigidity as the machined metal parts while cutting the weight dramatically — so complex gripping geometry becomes possible, and a new design can be in hand in days rather than weeks.

The parts below are the real components running on this cell, with the real weights, costs and print times behind them.

60%

Lighter Than Aluminium*

$85

Bracket vs $210–330 Machined

23hrs

Printed vs 3 Days Lead Time

1

Single-Piece Air Manifold

The Real Advantage

Same Strength. Far Less Weight.

Because we print in carbon-fibre and composite materials, our EOAT holds the same strength and rigidity as the machined-metal parts it replaces — but at a fraction of the mass. On a robot, lighter tooling isn't just a nice-to-have; it changes what the whole cell costs to build and run.

  • 01

    Strength Retained

    Carbon-fibre and composite construction matches the stiffness and load capacity of the machined metal original — no compromise on performance.

  • 02

    Payload Reduced

    Lighter tooling means less mass on the arm, so more of the robot's payload budget goes to the part being handled — not the gripper carrying it.

  • 03

    Major Cost Savings

    A lower payload can mean a smaller, cheaper robot — or faster cycles and longer service life on the one you have. The saving compounds across the whole cell.

Real Parts On This Cell

A selection of the custom EOAT designed by IPE and printed by IPE 3D — each replacing a heavier, slower, more expensive machined equivalent.

Claw Gripper

Claw Gripper

Onyx body · 3D-printed stainless arms

Combined metal and composite build with interchangeable, dual-function clamping tips.

  • Weight

    47 g Onyx
    120 g in aluminium

  • Print Time

    9.5 hrs
    @ 0.1 mm layers

Metal + Composite

Vacuum Manifold

Vacuum Manifold

Single-piece Onyx + carbon fibre

Internal air channels replace external fittings and hoses entirely — impossible to machine as one part.

  • Weight

    170 g
    375 g in aluminium

  • Print Time

    25 hrs

Single-Piece · No Fittings

Clamp Plate

Clamp Plate

PA-CF (carbon-filled nylon)

Rigid, close-tolerance clamping plate — a fraction of the mass of the fabricated original.

  • Weight

    708 g PA-CF

  • Result

    ~72% lighter

Carbon-Filled Nylon

Custom Timing Pulleys

Custom Timing Pulleys

PA-CF

Bespoke pulleys printed to spec, replacing a stainless-steel fabrication.

  • Weight

    445 g PA-CF
    ~2,400 g steel fabrication

  • Result

    ~81% lighter

Metal Replacement

Fence Bracket

Fence Bracket

Durable engineering polymer

Strength comparable to aluminium, at a fraction of the cost and lead time.

  • Cost

    $85 printed
    $210–330 machined

  • Print Time

    23 hrs
    3 days machined

Cost + Time Saving

Sensor Brackets & Guards

Sensor Brackets & Guards

Multicolour, part-consolidated

Two functions in one part (bracket + stopper), with part numbers and colour printed directly in — more durable than paint or decals.

  • Consolidation

    2 parts → 1

  • Marking

    Printed-in, no labels

Part Consolidation

Designed by IPE's engineering team, printed and finished by IPE 3D, and integrated back into the cell as one project — demonstrated across automotive, food & beverage and general manufacturing handling tasks. See the automation side at IPE →
*Weight saving varies by part; examples range from ~60% to ~81% lighter than the machined metal equivalent.

Track Record

Trusted by Global Leaders

Backed by the IPE group's 25-year engineering heritage, we bring industrial-grade quality and reliability to additive manufacturing for the world’s most demanding manufacturers.

Tesla
Tesla logo
Toyota
Toyota logo
FORD
Ford logo
lucid
Lucid logo
RIVIAN
Rivian logo
CANOO
Canoo logo
BOSCH
Bosch logo
FUJITSU
Fujitsu logo
Nestle
Nestlé logo
HUBBELL
Hubbell logo
VANDERLANDE
Vanderlande logo
CARBON REV.
Carbon Revolution logo

Our Story - About IPE 3D

IPE 3D is a specialist additive manufacturing company based in Epping, Victoria — focused exclusively on industrial 3D printing, large-format production, and part finishing.

We bring together a deep fleet of industrial machines — large-format FFF up to a full cubic metre, multi-material and high-speed FFF, continuous-fibre composites, high-speed SLS, and direct metal printing — backed by FARO arm and CMM inspection. From a single prototype to high-volume production runs, we deliver finished parts ready to use.

IPE 3D draws on the engineering heritage of the wider IPE group, with over 25 years of precision manufacturing experience and a track record serving some of the world's most demanding industries.

  • 21–23 McKellar Way, Epping 3076, VIC Australia

  • ipe3D.com.au

  • 3D Printers

    15+

  • Max Print Volume

    1

  • Print Technologies

    5

  • Materials Available

    40+

Questions

General FAQ

IPE 3D is an industrial additive manufacturing company in Epping, Melbourne. We provide large-format, metal, continuous-fibre composite, SLS and multi-material 3D printing, plus CNC machining, 3D scanning and full in-house finishing — from a single prototype to production runs.

We are based at 21–23 McKellar Way, Epping, Victoria 3076, and deliver Australia-wide.

Yes. IPE 3D is part of the IPE Group, alongside IPE (Innovative Precision Engineering), an automation and precision engineering company with over 25 years of experience.

We serve automotive and EV, aerospace and defence, industrial and general manufacturing, mining and resources, food and beverage, robotics and automation, architecture and display, and product development.

Yes. Quoting is free with no minimum order. You can request a quote through our website, including uploading your part files. We respond within one business day.

Yes. All files and project details are kept strictly confidential, and we regularly work under NDA.

Ready to Print Your Next Part?

Get in touch with our engineering team. We’ll review your requirements and recommend the right process, material, and finish for your application.

Get In Touch

Request a Quote

All files and project details are kept strictly confidential. We regularly work under NDA. *Turnaround times are typical and depend on part size, material and machine availability — confirmed with every quote.

  • Location

    21–23 McKellar Way
    Epping 3076, VIC, Australia

  • Mobile

    +61 425 770 777

  • Email

    info@ipe3D.com.au

  • Web

    ipe3D.com.au

Name(Required)
Drop files here or
Accepted file types: stl, obj, step, stp, iges, igs, dxf, dwg, ipt, iam, sldprt, sldasm, catpart, catproduct, prt, Max. file size: 512 MB.

    We respond within 1 business day.

    File Formats Accepted

    STL, OBJ, STEP, STP, IGES, DXF, DWG, Inventor (IPT/IAM), SolidWorks, CATIA, NX